Manufactures of JST XHP-3 XHP-4 XHP-5 XHP-6 2.5MM Pitch Automotive Wire Harness Copper Cable

Professional manufacturer of custom JST XHP wire harnesses and cable assemblies. We engineer reliable, high-current solutions for industrial, automotive & energy applications. Get a custom quote.

We are a specialized manufacturer of custom-engineered wire harnesses and cable assemblies based on the JST XHP series. This high-performance connector system is designed for demanding, high-current applications. We take these robust components and build complete, ready-to-deploy interconnect solutions tailored to your exact specifications, ensuring superior performance, reliability, and safety in your products.

Our JST XHP Harness Manufacturing Capabilities

We go beyond simple distribution. We provide end-to-end services to deliver a finished product:

Full Harness Design & Engineering: Our team can design the harness from scratch based on your electrical and mechanical requirements.

Precision Crimping: We use automated crimping machines to ensure perfect, gas-tight connections for every XHP terminal, maximizing current flow and mechanical strength.

Custom Wire Configuration: We source and cut wires to your exact length, specifying the correct gauge (AWG) to handle the required current.

Complex Assembly: We expertly assemble the XHP housings, which feature a unique "Screw Lock" and "Lever Lock" mechanism for ultra-secure mating.

Quality Assurance: 100% electrical testing and mechanical inspection to guarantee every harness meets the highest standards.

Key Features of the JST XHP System in Our Harnesses:

High-Current Capacity: Rated for up to 12.0 A per circuit, supporting power-intensive applications.

Secure Locking Mechanism: Features both a Screw Lock for vibration resistance and a Lever Assist for easy mating/unmating under high circuit density, preventing accidental disconnection.

Wide Pitch Range: Available in 5.00mm, 6.00mm, and 8.00mm pitches, allowing for safe clearance at high voltages and easy handling.

Robust Construction: The housings and terminals are designed for industrial environments, with high-temperature resistance and durability.

Touch-Proof Design: Enhances operator safety by preventing accidental contact with live circuits.

Applications for Our Custom XHP Harnesses:

Our harnesses are critical in applications demanding high power and absolute reliability:

Industrial Automation & Robotics: (Motor drives, PLC systems, CNC machinery)

Energy Storage Systems (ESS) & UPS: (Battery packs, power conversion systems)

Telecommunications & Server Equipment: (Power distribution in data centers)

Renewable Energy: (Solar inverters, wind power control systems)

Heavy-Duty Vehicles & Machinery: (Electric vehicle powertrains, construction equipment)

Our Customization Options:

Circuit Count: From 2 to 24 positions, as per the XHP series availability.

Wire Specifications: Exact length, AWG gauge, stranding, and jacket color/material (e.g., PVC, SILFLEX).

Connector Options: Provide both plug and receptacle housings, or mate with PCB headers.

Additional Features: Include shielding, over-molding, strain relief, or integrate with other connector types in a complex harness.

Why Choose Us as Your JST XHP Manufacturer?

Deep Technical Expertise: In-depth knowledge of the XHP system and its application challenges.

Full In-House Capability: From prototyping to high-volume production.

Commitment to Quality: We use genuine JST components and adhere to strict ISO quality standards.

Cost-Effective Solutions: We optimize designs for manufacturability, saving you time and total cost.

Contact Us for a Custom Quote:

Ready to power your project? Send us your requirements for a rapid prototype and competitive quotation.