Spring Connector Magnetic Pogo Pin Male Connector 2.54mm Pitch XH Wire Harness for Smart Bracelet and EV Chargers

XH 2.54mm wire harnesses, based on the ubiquitous JST XH series standard, are the go-to solution for reliable, compact, and cost-effective board-to-wire connections across countless industries. With its perfect balance of size, current capacity, and secure locking, the 2.54mm (0.1-inch) pitch has become a global benchmark. We specialize in manufacturing custom XH harnesses, delivering ready-to-install solutions that streamline your assembly process and ensure consistent performance.

Key Features & Benefits of Our XH Harnesses:

Universal 2.54mm Pitch: The classic 0.1-inch spacing is compatible with standard PCB headers and breadboards, offering unparalleled design flexibility and ease of use.

Proven Reliability: The XH connector features a secure, resilient latch that provides excellent vibration resistance and a clear audible click upon mating, preventing accidental disconnection.

Robust Current Handling: Rated for up to 3A, making it suitable for a wide range of low to moderate power applications, from signal transmission to powering small boards and modules.

Full Customization: We tailor every aspect to your needs:

Circuit Count: From 2 to over 20 positions.

Wire Specifications: Exact length, AWG gauge (e.g., 22-28 AWG), color coding, and jacket material.

Connector Options: Provide receptacle (wire-to-board) or complete plug-and-receptacle sets (wire-to-wire).

High-Quality Manufacturing: We use precision crimping to ensure gas-tight connections and genuine XH-compatible components for perfect fit and function.

Applications:

XH 2.54mm harnesses are found in virtually every sector of electronics:

Power Supplies: AC/DC input and output connections.

Industrial Controls: PLCs, motor drives, and sensor interfaces.

Consumer Electronics: Internal wiring for appliances, audio/video equipment, and set-top boxes.

LED Lighting: Power and control connections for LED strips and controllers.

Battery Management Systems (BMS): Balancing and communication leads.

Computer Peripherals & 3D Printers.

Technical Specifications (Typical):

Pitch: 2.54mm (0.1")

Current Rating: 3 A

Voltage Rating: 250 V

Contact Resistance: < 20 mΩ

Insulation Resistance: > 1000 MΩ

Operating Temperature: -25°C to +85°C

Housing Material: PBT (UL94 V-0)

Contact Plating: Tin

Compatible Mating Parts:

Our harnesses are designed to mate with standard JST XH Series Headers (e.g., XHP-2, XHP-3, etc.) and receptacles.

Why Choose Our XH 2.54mm Harnesses?

Expertise: Deep understanding of the XH standard and its applications.

Quality: Rigorous testing ensures every harness meets the highest standards.

Flexibility: From prototypes to high-volume production runs.

Cost-Effective: Optimized manufacturing processes provide excellent value.

Request a Custom Quote:

Contact us today with your specifications for circuit count, wire length, and gauge to get a fast and competitive quote for your project.